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Intensive Production Line Equipment of Fusheng Carbon Industry

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Intensive Production Line Equipment of Fusheng Carbon Industry

Date of release:2013-03-06 Author: Click:

Intensive Production Line Equipment of Fusheng Carbon Industry


Li Guande's Advancement from Charcoal Burning to Energy




"Intensive" agglomeration of new industries is the basic orientation of modern enterprise groups to improve efficiency and efficiency. It collects human, material, financial, management and other factors of production, and carries out a unified allocation. In this process, it takes thrift, restraint and efficiency as its value orientation, so as to achieve cost reduction and efficient management, thereby enabling enterprises to concentrate their core strength and gain the advantages of sustainable competition. 。


"Intensification" was originally used to describe the management of enterprises. When our reporters came to Fusheng Carbon Industry and saw the production process, after listening to the introduction, the whole set of carbon-making equipment for biomass recycling could be said to have reached the "intensive" level, while realizing production automation instead of manual operation, achieving the best quality of products and maximizing production profits. Fusheng Carbon Industry has always adhered to the strategic direction of development.


We insist on making energy products


After we met the chairman of Fusheng, the first sentence Li Guande said was "We insist on making renewable energy and environmental protection products, and will continue to do it all the time". Li always described as us that on the fifteenth day of the first lunar month, the price of oil had risen again, and many people complained, but if you want to stop rising, the total amount of oil is limited, let alone that China needs to import 6 million barrels of oil a day, World Energy. Statistical Report 2012 counts that the world's oil reserves are only 54 years old. Without the replacement of new energy, the post-80s generation will face a day of depletion of oil energy. The remaining oil will be more and more difficult to monitor and exploit. It needs higher technology and equipment to exploit. These are the reasons for the rising oil prices.


Indeed, energy is a world problem. Fusheng insists on moving away from the path of material and new energy utilization because it is renewable and recyclable. Light, carbon dioxide and water have grown crops and trees, fruits are used to provide energy for human beings to continue production and labor, abandoned roots and leaves are used for energy development and utilization, Fusheng is the traditional way to throw away crops straw, bark sawdust, domestic waste into energy fuels, commonly known as "three wastes utilization".


"The Japanese are very smart, and look far ahead on energy issues than any other country. The Japanese like to eat barbecue and barbecue with charcoal. Someone has calculated with me that the electricity price of local residents in Japan is converted into RMB 1.5 yuan/degree, the calorific value of electricity is 860 calories, and the calorific value of generating 8000 calories is about 14 yuan. The Japanese buy our mechanism charcoal 6000 yuan/ton, and the calorific value is 8000 yuan. Card, without considering the thermal efficiency, 8,000 calories with charcoal only cost 6 yuan.


We know that the mechanism charcoal of Fusheng Carbon Industry has been exported to Japan, Korea and Germany at a high price since a few years ago, and its ability to beat its peers to reach the highest standards depends entirely on Fusheng's self-developed series of equipment.


Intensive Production Line Equipment


In the process of making mechanism charcoal for energy-based products, it is mainly divided into two parts: shaping and carbonization. Fusheng has three advantages: raw material selection, advanced equipment and mature technology. It extracts five products from one kind of raw material, namely, naphtha, mechanism charcoal, process charcoal, wood tar chemical products, combustible gas or electricity. These five products greatly increase the profit of making charcoal. After a series of equipment production and processing, the value orientation of frugality, restraint, efficiency and profit maximization has been achieved.


Fusheng has been continuously developing and improving these equipment in the past 12 years. How can Fusheng reduce its cost, reduce energy consumption and produce more valuable products? Fusheng has achieved this goal. The optimal energy consumption of rod-making machine is reduced by half, the highest efficiency of dryer is saved fuel, the integrated carbonization technology cycle is short, space is saved, and the value of refining after exhaust gas treatment is increased. By the time the export standard price is the highest, it should be satisfied for an old man who is over half a year old to achieve so many impressive results, but in order to stop the pace of research and development, Li Guande continues to develop an automated operating system that reduces the labor force.


The high-rise stacked carbonization kiln is Fusheng's new nuclear weapon. It is conceived in Li's general idea that the R&D team invested in shaping and enriching heavy metals will not need manual operation to complete all links from loading into the kiln to cooling out the carbon from the carbonization furnace. More importantly, besides extracting the carbonized flue gas for power generation as a combustible gas, the kiln can emit a lot of heat during carbonization. Collecting and utilizing the steam supply for heating and distillation of dryers will save one third of the energy consumption cost, two-thirds of the land area and four-fifths of the labor cost in the process of carbon making, and will become a revolution of biomass energy utilization beyond the carbon making industry.


Environmental protection and profit are synchronized


It is said that charcoal making is dirty and polluting. In fact, what we do is environmental protection. It is not only on the premise of profitability, but also on the premise of environmental protection and energy saving.


Indeed, the use of renewable energy will save coal, oil and other non-renewable energy, on the other hand, reduce pollution emissions. The development and utilization of biomass, water, wind and solar energy is itself an environmental protection industry. The state has strong support and incentive policies for this. Fusheng, on the basis of environmental protection, creates profits through environmental protection and energy saving, and achieves two-way bumper harvest for enterprises.


According to statistics, the annual output of straw in China has exceeded 900 million tons, of which 60% is mostly used for fertilizer returning, livestock feed, industrial raw materials, firewood, and 300 million tons of open-field incineration, resulting in a large number of dust, carbon dioxide, nitrogen oxides, resulting in haze weather. If this part of straw can be used properly, it will be a great fortune. 150 million tons of standard coal can be saved and 270 million tons of carbon dioxide emissions can be reduced. If 100 million tons of straw burned in the open can be used for power generation, 500 small power stations of 25MW can be built, which is equivalent to the power generation of the Three Gorges.


Straw energy has been developing in Europe for more than 30 years, especially in Denmark and Sweden of Nordic Europe. The technology maturity and commercialization of straw power generation and pellet fuel are the highest.


Fusheng's research and development of biomass utilization has reached a near-perfect level. The mechanism charcoal production line for forestry waste uses one waste and five products, while the straw forestry waste is used to produce briquette fuel, i.e. biomass particles. Fusheng's integrated granulation line can produce 20-500 tons of granules every day. Feeding, drying, shaping, cooling, dust removal and packing do not need manual operation at all. It saves more labor in production, greatly improves production efficiency, reduces production cost and increases the profit of granulation. According to the profit of 300 yuan per ton of granules, the annual profit of 20 tons of granules per day is more than 2 million. The state's allowance of 140 yuan per ton for annual consumption of 1,000 tons of straw is not calculated, and the investment of this equipment only needs more than 1.1 million yuan.


The development of biomass briquette fuel equipment and technology is not the whole utilization of straw biomass energy by Fusheng. Fusheng synchronously studied biomass gasifier burner uses the combustion technology of biomass particulate semi-gasification to achieve complete combustion, discharge up to the standard and pollution-free. It can be used for drying, heating, boiler heating water and steam supply in industry, enterprises and institutions to replace traditional coal and firewood. Oil, natural gas and other fuels, in comparison, this saves fuel costs for energy-using units, diesel and electricity saving 60-70%, natural gas saving 40-50%.


Li Guande is a doer


After the government banned cutting trees and burning charcoal, Li Guande began to invest in the production mechanism of sawdust waste charcoal. At that time, there was no mature technology at home and abroad. The equipment bought back burned charcoal in one kiln and one kiln, which lost several years. At first, he only looked for the reasons on the carbonization technology in the kiln. Later, he found that the carbonization passed down from three generations. Experience is right. The problem lies in the equipment. Then Li Guande sticks his head in the workshop, gropes slowly and improves little by little. This is seven or eight years. Bar-making machines have been developed for six generations, and the first three generations have been eliminated. Now, this core equipment not only produces half the energy consumption, but also exports the final manufactured charcoal to Japan and Germany, and sells the highest price in the charcoal industry.


Fusheng not only develops technology and equipment, but also explores and improves all the equipment in the process of continuous use. "We use our own equipment first, but we continue to improve the shortcomings, until we achieve the ultimate, then release and sell it to the outside world." Li Guande also told us that the Nanxun District Government approves 200 mu of Fusheng carbon industry land in advance, Fusheng will build its own high-rise kiln energy and environmental protection intelligent projects, if financing is successful, a 100,000 square meters of modern biomass ring within a year. Bao Industrial Park will rise from the ground.


Fusheng is developing rapidly


In addition to building environmental protection industrial parks, Fusheng always follows the principle that science and technology are the first productivity, so it never gives up the pace of research and development. At this stage, Fusheng is maturing the technology of garbage gasifier and garbage gasification power generation.


Fusheng will develop into 12 new energy technology group companies, including Biocharcoal making, boiler energy-saving transformation, garbage power generation, machinery and equipment manufacturing, biomass fine chemical industry, environmental protection energy projects, plant protein health care, nano-energy storage materials, environmental protection and shock-proof aircraft, product packaging, financial investment, technical institute, totally devoting themselves to the development of biomass energy. The recycling of "three wastes" resources.


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